Zhongji Luyuan Launches Three Intelligent Rebar Processing Robots, Leading the Industry's Digital and Intelligent Innovation

In the field of rebar processing, the traditional operation mode of manual labor and old equipment has long been plagued by problems such as low efficiency, high cost, and unstable quality. Addressing the rigid demand for rebar threading and cap-mounting in projects such as road and bridge construction and nuclear power construction, the LYBG50 Intelligent Rebar Threading and Cap-mounting Robot can integrate multiple core devices including primary feeding, threading feeding, and rebar cap-mounting. Through innovative technologies such as straight-plate roller chain transmission and V-belt power transmission, it solves problems such as rebar translational jumping and high conveying noise. The feeding speed is increased by 80%, and the single-head threading efficiency is doubled. Equipped with a digital and intelligent electrical control platform, it realizes continuous multi-task production and remote fault diagnosis. At the same time, it automatically installs the protective cap for the rebar thread end, completely eliminating the risk of thread end damage during transportation. Only 1 operator is needed to complete the entire process, which significantly reduces the operation intensity and labor cost compared with the traditional manual mode requiring 2-3 people.

Targeting the industry bottleneck in the manufacturing of reinforcement cages for prefabricated wall components, the LYQT30 Intelligent Wall Reinforcement Cage Welding Robot has achieved a revolutionary breakthrough. As the first domestic and foreign welding equipment dedicated to reinforcement cages for wall components, it has pioneered bridge resistance welding and a "top-middle-bottom" three-electrode configuration, realizing synchronous welding of double-layer rebar meshes. The integrity and rigidity of the components are significantly improved, and the quality pain point of node slippage in manual binding is completely solved. Equipped with 16 sets of transformer welding systems, the equipment can complete the welding of the largest specification reinforcement cage (6m × 3.4m) in 2 minutes, with a daily output of 48 pieces. Compared with manual work, the efficiency is increased by 300%, achieving a perfect balance between high efficiency and energy saving.

The LYHW4000-3 Intelligent Rebar Hole-drilling Mesh Welding Robot focuses on the whole-process optimization of rebar mesh processing. Integrating straightening, welding, grabbing, and bending, it realizes automated production from coiled rebar to mesh. Its innovative multi-group straightening system can process 5 rebar diameters in the same mesh, increasing the processing speed by 20%; the optimized square welding electrode has a service life of more than 300,000 times; the digital core intelligent decision-making system supports CAD drawing recognition and parameterized setting, and no manual adjustment is required when changing specifications. Compared with the 1-2 hours of adjustment time for traditional equipment, it realizes seamless order switching. The installed power of the equipment is only 650kVA, and the power consumption is 50% less than that of the standard straight-bar mesh welding machine. Only 1-2 operators are needed to complete the operation, significantly reducing production energy consumption and labor input.

Zhongji Luyuan is a leading enterprise in the domestic intelligent rebar processing equipment industry and a national-level "Little Giant" enterprise specializing in precision and advanced technologies. Having deeply engaged in the industry for more than 20 years, the company has developed into a national leading enterprise of intelligent rebar processing robot equipment, with more than 100 valid patents and more than 10 software copyrights. Its products are exported to more than 100 countries and regions, among which more than 80 are co-building countries of the "Belt and Road Initiative".

Relying on the matrix structure of "Technology R&D Center + Innovation Center + Laboratory", Zhongji Luyuan will continue to promote the technological leap from "single-machine intelligence to cluster collaboration" and provide customers with comprehensive solutions of "customized production + full-cycle service". The company stated that in the future, it will continue to practice the vision of "Intelligent Manufacturing in China, Building Dreams Globally", lead the efficient, green and standardized development of construction with technological innovation, and consolidate its position in the technology of intelligent rebar processing equipment.