Steel Bar Welding Mesh Machine by Shandong Zhongji Luyuan Machinery

  • High-efficiency Welding Capacity: It can complete the welding and forming of a standard steel mesh within 30 seconds, with a welding speed of 30-65 rows per minute. Compared with traditional equipment, its efficiency is increased by 60%, showing significant advantages in mass production scenarios.

  • Wide Adaptation Range: The welding wire diameter covers 3.5-8.0mm, which can meet the processing needs of steel meshes of different specifications. At the same time, it supports adjusting the welding width and length parameters according to customers' customized requirements.

  • Stable and Durable Design: It adopts a modular resistance welding module and a forced water cooling system, which doubles the service life of the electrode. The cooling system can operate stably under a working pressure of 0.15MPa~0.3MPa; the overall equipment has high reliability, with a mean time between failures (MTBF) of no less than 120 hours and a reliability rate of over 90%.

  • Safety and Environmental Standards: It strictly complies with safety specifications such as GB15578, and is equipped with an independent grounding protection device, a power-off switch, and a leakage protection system. The noise during operation does not exceed 85dB(A), meeting the environmental requirements of industrial production.


Product Details

The intelligent steel bar welding mesh machine developed and produced by Shandong Zhongji Luyuan Machinery Co., Ltd. is a high-end numerical control steel bar processing equipment integrated with multiple patented technologies. Specifically designed for infrastructure scenarios such as bridges, tunnels, residential buildings, railways, and expressways, it has become a benchmark production equipment in the global infrastructure field by virtue of its core advantages of high efficiency and intelligence, promoting the transformation of the steel bar processing industry towards industrialization and intelligence.

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I. Core Technology and Intelligent Configuration
This equipment deeply integrates 25 patented technologies and 8 software copyrights to build an advanced intelligent control system. It adopts a PLC + touch screen operation mode, supporting the precise setting of mesh size and welding parameters. A single equipment only requires 1 operator to achieve continuous production, significantly reducing reliance on labor. In terms of precise control, it is equipped with a pneumatic wire feeding device driven by a servo motor, with the vertical wire positioning error controlled within 0.5mm. The horizontal wires are accurately fed one by one through a disc-type blanking system driven by a stepping motor, and the overall mesh error is less than 2mm, which far exceeds the requirements for steel mesh size error in the industry standard JB/T 13710-2019.
II. Performance Advantages and Core Parameters
  • High-efficiency Welding Capacity: It can complete the welding and forming of a standard steel mesh within 30 seconds, with a welding speed of 30-65 rows per minute. Compared with traditional equipment, its efficiency is increased by 60%, showing significant advantages in mass production scenarios.

  • Wide Adaptation Range: The welding wire diameter covers 3.5-8.0mm, which can meet the processing needs of steel meshes of different specifications. At the same time, it supports adjusting the welding width and length parameters according to customers' customized requirements.

  • Stable and Durable Design: It adopts a modular resistance welding module and a forced water cooling system, which doubles the service life of the electrode. The cooling system can operate stably under a working pressure of 0.15MPa~0.3MPa; the overall equipment has high reliability, with a mean time between failures (MTBF) of no less than 120 hours and a reliability rate of over 90%.

  • Safety and Environmental Standards: It strictly complies with safety specifications such as GB15578, and is equipped with an independent grounding protection device, a power-off switch, and a leakage protection system. The noise during operation does not exceed 85dB(A), meeting the environmental requirements of industrial production.

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III. Application Scenarios and Market Performance

With its excellent performance, this equipment has been successfully applied in major domestic and foreign infrastructure projects such as the Yuxi-Mohan Railway and a certain expressway project in South Africa. In the construction of the Yuxi-Mohan Railway, it saved more than 800,000 yuan in labor costs for a single project; in the South African project, it operated without failure for three consecutive months, and the welded mesh passed the strict seismic strength test with a qualification rate of 100%. At present, the product has established long-term cooperative relationships with central enterprises such as China Railway Construction Corporation and China State Construction Engineering Corporation, and is exported to nearly 100 countries and regions including South Korea and Israel, winning wide recognition in the global market.

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IV. Enterprise Strength and Technological Iteration
As a national high-tech enterprise founded in 2016, Zhongji Luyuan relies on a registered capital of 50 million yuan and continues to focus on the R&D of numerical control steel bar processing equipment. Supported by 20 policy supports, the company is accelerating iteration and upgrading, developing a new generation of equipment capable of welding thick steel bars of Φ20mm, further expanding the application boundaries of its products and providing more comprehensive equipment support for the high-quality development of global infrastructure.


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