Automatic Steel Bar Cage Welding Center
1.High Speed – Welding cycle per main bar ≤35s.
2.Stable Quality – Mechanized operation ensures consistent quality.
3.Flexible Compatibility – Adapts to various reinforcement designs without affecting site operations.
4.Easy Operation – Modular design enables convenient handling, installation, and production.
5.Fully Automated – Enhances efficiency, reduces labor intensity, and improves welding quality.
Product Description
Automatic Steel Bar Cage Welding Center
The full-automatic rebar cage welding workstation is our independently developed intelligent welding equipment, designed for subway, bridge, building, airport, highway, and infrastructure construction. It consists of an automatic main bar feeding system, a detection and positioning welding system, a rebar cage welding system, and an unloading system. The equipment enables unmanned operation, significantly improving welding efficiency and precision.
Parameter
Serial number | denomination | parameter |
1 | Device Model | LYQZD-GJL02 |
2 | Device Name | Automatic Reinforcement Cage Welding Center |
3 | Rebar cage diameter | φ 1200mm-φ2500mm |
4 | Diameter of main reinforcement cage | φ 18mm-φ32mm |
5 | Rebar cage diameter | φ8mm， φ 10mm， φ 12mm， φ 14mm, |
6 | Main reinforcement type of | Single main reinforcement, (double main reinforcement-customizable) |
7 | Steel Cage Wire Wrap Type | Single winding and double winding |
8 | Rebar cage spacing | 70mm-300mm |
Product Feature
High Efficiency and Precision Welding
The workstation ensures fast and efficient welding with a single main bar welding time of ≤35 seconds. It can complete the welding of a 9-12 meter rebar cage in approximately 20 minutes, while winding bar welding takes around 25 minutes. The equipment guarantees high welding quality, eliminates false welding, and precisely controls welding time and position, optimizing material usage and reducing waste.
Automated Control and Easy Operation
The system supports multiple rebar cage specification presets, allowing workers to operate it with a single key via a touchscreen interface. The assembly line operation is intuitive and simple, ensuring that product quality meets industry standards. Unlike manual welding, which requires constant supervision, this equipment automatically monitors and records the welding process in real time. It reports key monitoring data promptly, ensuring stable and reliable processing quality.
Optimized User-Friendly Operation
To enhance usability, the equipment employs a wizard-style data input system, making parameter setting accurate and convenient. It separates input information, parameter settings, and operational controls, preventing errors caused by incorrect modifications while improving interface clarity. Once specifications are set, the system enables one-key automatic operation and alerts workers upon welding completion.
24/7 Continuous Operation and Reduced Labor Intensity
Designed for 24-hour continuous operation without the need for constant supervision, the workstation significantly reduces labor intensity while increasing productivity. Its intelligent design minimizes the risk of misoperation, enabling workers to quickly master its use.
By integrating advanced automation and intelligent control, this welding workstation enhances quality, efficiency, and cost-effectiveness, making it an indispensable tool for modern infrastructure projects.
Equipment Use Environment and Condition
No. | Name | Parameter Attribute |
1 | Power supply | 380V±10%, 50Hz±1, 3-phase 5-wire system |
2 | Ambient temperature | -10-60°C
|
3 | Humidity | ≤85%
|
4 | Continuous working time | ≤24h
|
5 | Power Equipment power: | 30KW; welding power: 100KW
|
6 | Compressed gas pressure | ≥0.6MPa
|
7 | Shielding gas Mixed gas | (80%Ar+20%CO2)
|
8 | Welding wire | 1.2mm welding wire |
Factory Show
Honors and Qualifications
