Automatic Wire Straighten and Cutting Machine
Automatic Wire Straighten and Cutting Machine
1. This machine is suitable for wire, stainless steel wire, galvanized wire, aluminum, water (powder) draw lines and other metal wire straightening and cutting, and then butt welding, automatic unloading.
2. Sending wire wheel, such as the use of high-quality steel cutter and vacuum heat treatment, wear resistance, longer life. Straightening block can be cast iron, alloys, plastics Wang, all shaft parts are all 40CR or 45 # steel, and after straightening process, the gear is used in all forging billet, straight and tooth surface by high frequency hardening, hardness up HRC55-58 degrees.
3, straight shaft with high pressure wheel straight before cutting the wire straightening, wire feeding pressing the pinch roller lever to adjust wire feed, the wire can even feed, direct modulation axis is the key product formed by direct modulation straightening blocks and tone straight shaft fixed to adjust the horizontal and vertical products to conform to requirements. Adjusting the pressing handle, the wire and the wire is more horizontal and vertical production rate increase or decrease. Finally, adjust white blades gun on the length of the product to meet the requirements.
4. Fast, stable performance, simple operation.
Automatic Wire Straightening and Cutting Machine
Smart Automation for Effortless Operation
One-Touch Programming: Input wire diameter (0.3–12mm), target length (50mm–6,000mm), and quantity via the intuitive HMI interface—perfect for both single-piece prototypes and large-scale production runs.
Automatic Feeding & Tension Control: A servo-driven decoiler and precision roller straightener ensure smooth, tension-stable wire feeding, preventing kinks or scratches even for delicate materials like stainless steel or copper.
Continuous Operation: Supports 24/7 workflow with an auto-reload function for empty wire spools, minimizing downtime in high-volume manufacturing environments.
Precision Straightening & Cutting for Perfect Results
Multi-Roller Straightening System: 7–11 adjustable precision rollers (depending on model) eliminate wire curvature, ensuring uniform straightness for critical applications like automotive brake cables or elevator suspension wires.
High-Speed Cutting Mechanism: A servo-driven blade or hydraulic shear (depending on wire hardness) achieves up to 300 cuts per minute, maintaining burr-free edges on materials ranging from soft aluminum to high-tensile steel.
Vision Inspection Optional: Upgrade with a laser vision system to auto-correct minor deviations in real time, ideal for aerospace or medical device industries requiring micron-level precision.
Multi-Industry Compatibility for Diverse Applications
Kitchen Utensils: Processing wires for appliance handles, grill racks, and sink strainers with consistent straightness.
Automotive & Motorcycle: Cutting brake cables, gearshift wires, and suspension components to OEM specifications.
Hardware & Household Appliances: Fabricating hinges, springs, and structural supports for furniture, air conditioners, and refrigerators.
Electrical & Electronics: Precisely cutting copper wires for low-voltage apparatus, compressors, and motor windings.
Eyewear & Medical Devices: Handling thin, delicate wires for glasses frames and surgical instrument components.
Durable Design for Heavy-Duty Environments
Industrial-Grade Construction: A powder-coated steel frame and heat-treated alloy rollers resist corrosion and wear, ensuring 10,000+ hours of trouble-free operation.
Low Maintenance: Self-lubricating bearings and quick-release blade cassettes reduce downtime—replace cutting blades in under 5 minutes without tools.
Safety First: Enclosed guarding with interlock sensors and emergency stop buttons comply with CE, OSHA, and ISO 45001 standards, protecting operators during setup and maintenance.
Technical Specifications at a Glance
Parameter | Standard Model | Heavy-Duty Model |
Wire Diameter | 0.3–6mm (soft metals) | 2–12mm (steel/alloys) |
Cutting Length Range | 50mm–3,000mm | 100mm–6,000mm |
Straightness Accuracy | ≤0.2mm/m | ≤0.3mm/m |
Cutting Speed | 200 cuts/min | 150 cuts/min |
Power Supply | 220V/110V (single-phase) | 380V (three-phase) |
Machine Dimensions | 2.5m x 0.8m x 1.3m | 3.5m x 1.2m x 1.8m |
Why Choose Our Wire Processing Solution?
Time Savings: Automates 90% of manual wire handling tasks, cutting processing time by 60% compared to traditional methods.
Material Versatility: Handles round, flat, and profiled wires in steel, aluminum, copper, stainless steel, and alloy materials.
Global Support: Available with multilingual control interfaces and remote diagnostic capabilities, backed by a 2-year warranty on core components.
Quality Assurance for Critical Applications
24-Hour Load Testing: Ensures stability at maximum speed and wire diameter.
Calibration Verification: Laser-measured straightness and cutting accuracy documented in a detailed test report.
Application-Specific Tuning: Pre-configured settings for common industries (e.g., automotive wire specs) to reduce startup time.
Product Show
1, warranty period 1 year from B/L date.
2, within warranty period you could get spare parts for free.
3, You could get free training in our factory.
4, 24 hours technical support by Email, calling or door-to-door service.
we are manufacturer of pile cage welding machine , CNC automatic steel bar bending machine,bending machine ,cutting machine, steel bar straightening machine etc.we also can supply setting up a new factory full line service . We have already exported various kinds of concrete pile ,pole and pipe concern making machines to overseas countries and regions such as Indonesia, Parkistan, Vietnam, Myanmar ,Korea,Malaysia ,South african,Mideast Southeastern Asia, etc..
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