Automatic Rebar Cage Welder for Pile Foundations

Pile cage seam welder rebar cage roll seam welding machine

Features:
1. control system: PLC, touch screen, inverter.
2. automatic wire feeding mechanism, the spacing can be adjusted online, the error is small, high molding quality.
3. frequency control drag cage institutions, high running accuracy.
4. with more automatic hydraulic feed rollers, to prevent steel cage deformation due to its own weight.
5. equipped with automatic feeding device, easy to operate and improve efficiency.
6. template using the template ring plus catheter combination, can be quickly replaced and transform the quantity of main steel cage wire .
7. straightening systems are made of high strength alloy material, high strength, anti-wear and improve the life of wearing parts

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Product Details

Automatic Construction Pile Rebar Cage Welding Machine

Transform your rebar processing workflow with the Automatic Construction Pile Rebar Cage Welding Machine—a cutting-edge solution designed for seamless, high-precision fabrication of rebar cages in construction projects. Engineered to integrate advanced CNC technology and fully automated processes, this machine revolutionizes steel reinforcement production, delivering unmatched efficiency, versatility, and precision for large-scale infrastructure and building applications.

All-in-One Automated Processing for End-to-End Efficiency

Our machine streamlines the entire rebar cage fabrication process, combining feeding, descaling, straightening, bending, shaping, and cutting into a single, uninterrupted workflow. Powered by a sophisticated CNC system, it eliminates manual interventions and minimizes human error, directly producing rebar components in various specifications and sizes—from small-diameter stirrups to large-scale pile cages—fully compliant with engineering design requirements. The intelligent control system auto-calibrates parameters, ensuring consistent quality across every batch, whether you’re processing mild steel, ribbed rebar, or alloy materials.

Versatile Shaping for Complex Geometries

Adapt to diverse project needs with the ability to form rebars into squares, rectangles, diamonds, polygons, and custom profiles with precision. The CNC-driven bending mechanism achieves angles from 0° to 180° with millimeter-level accuracy, ideal for producing stirrups, hoops, and intricate cage structures required for pile foundations, column reinforcements, and precast elements. The machine’s automatic length measurement and cutting function further enhance material utilization, reducing waste and saving costs. With 24/7 uninterrupted operation, it boosts production speed by up to 40% compared to traditional manual methods, making it perfect for high-volume construction sites.

Wide-Ranging Applications for Global Infrastructure

Trusted by contractors and steel fabricators worldwide, our Rebar Cage Welding Machine excels in:

Railway & Highway Projects: Fabricating durable rebar cages for bridge piers, tunnel linings, and embankment reinforcements

Building Construction: Producing standardized stirrups and column cages for high-rise buildings, residential complexes, and commercial structures

Steel Plants & Precast Factories: Mass-producing uniform rebar components for pre-stressed concrete elements and modular constructions

Marine & Coastal Engineering: Creating corrosion-resistant cages for offshore piles and seawall foundations

Its rugged industrial design withstands harsh site conditions, while the user-friendly HMI interface simplifies programming for operators of all skill levels. Minimal maintenance and low energy consumption further enhance its cost-effectiveness, making it a long-term investment for any construction enterprise.

Key Features at a Glance

✅ Fully Automated Workflow: From raw material to finished component in one continuous process✅ CNC Precision: Achieve complex shapes with ±1mm accuracy for bending and cutting✅ High Throughput: Process up to [X pieces/hour] with 24/7 uninterrupted operation✅ Material Flexibility: Works with 4-32mm diameter rebars (carbon steel, stainless steel, alloy)✅ Easy Programming: Pre-set templates and intuitive interface for quick job setup

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