A device used for processing steel cages with a diameter of less than 800mm
Small-Sized & Flexible Deployment: The overall dimensions of the equipment are controlled at 4m×2m×1.8m, with a weight of only 3-5 tons. It can be transported to the construction site by a small truck without the need for large lifting equipment. Covering an area of less than 8㎡, it is suitable for narrow working spaces such as rural roadsides and small construction sites, and can start production immediately after being powered on on-site.
Simplified & Intelligent Operation: Equipped with a simplified PLC touch control system, it presets 3-5 sets of commonly used steel cage processing parameters (e.g., diameters of 500mm, 600mm, 800mm). Operators can operate independently after 1-2 days of training. It is also equipped with a visual processing progress display to monitor the winding and welding processes in real time, lowering the technical threshold.
Precise & Standard-Compliant Production: Adopting a single main reinforcement fixing mechanism and a micro servo motor, the error of main reinforcement spacing is ≤±3mm, and the pitch precision of spiral reinforcement is ≤±4mm. It fully complies with the GB/T 1499.2-2018 Standard for Steel for Reinforced Concrete, meeting the quality requirements of steel cages for small bridge pile foundations and rainwater pipelines.
Low-Cost & Efficient Operation & Maintenance: The procurement cost of a single unit is only 1/3-1/2 of that of large-scale rolling machines. With a motor power of 5-10kW, its daily power consumption is 40% lower than that of traditional equipment. (such as welding electrodes and feeding rollers) have strong universality, low unit prices, and are easy to replace, with annual operation and maintenance costs controllable within 5,000 yuan.
The 800-Type Small-Sized Steel Cage Rolling Machine is a lightweight automated device designed for processing steel cages with a diameter of ≤800mm. It focuses on meeting the core needs of small and medium-sized infrastructure projects, such as "flexible deployment, low-cost investment, and easy operation". Through simplified structural design and a precise numerical control system, it achieves standardized production of steel cages. Compared with large-scale equipment, it occupies less space, is convenient for transportation, and can operate on-site without the need for a professional workshop. It completely solves the problems of low efficiency and poor precision in traditional manual binding, while reducing the equipment procurement and operation and maintenance costs of small and medium-sized projects. Thus, it has become the preferred equipment for rural infrastructure, small pipe piles, and municipal micro-projects.
Small-Sized & Flexible Deployment: The overall dimensions of the equipment are controlled at 4m×2m×1.8m, with a weight of only 3-5 tons. It can be transported to the construction site by a small truck without the need for large lifting equipment. Covering an area of less than 8㎡, it is suitable for narrow working spaces such as rural roadsides and small construction sites, and can start production immediately after being powered on on-site.
Simplified & Intelligent Operation: Equipped with a simplified PLC touch control system, it presets 3-5 sets of commonly used steel cage processing parameters (e.g., diameters of 500mm, 600mm, 800mm). Operators can operate independently after 1-2 days of training. It is also equipped with a visual processing progress display to monitor the winding and welding processes in real time, lowering the technical threshold.
Precise & Standard-Compliant Production: Adopting a single main reinforcement fixing mechanism and a micro servo motor, the error of main reinforcement spacing is ≤±3mm, and the pitch precision of spiral reinforcement is ≤±4mm. It fully complies with the GB/T 1499.2-2018 Standard for Steel for Reinforced Concrete, meeting the quality requirements of steel cages for small bridge pile foundations and rainwater pipelines.
Low-Cost & Efficient Operation & Maintenance: The procurement cost of a single unit is only 1/3-1/2 of that of large-scale rolling machines. With a motor power of 5-10kW, its daily power consumption is 40% lower than that of traditional equipment. (such as welding electrodes and feeding rollers) have strong universality, low unit prices, and are easy to replace, with annual operation and maintenance costs controllable within 5,000 yuan.
![steel cage welding machine]( "steel cage welding machine")
Technical Indicators | Specifications |
Maximum Processing Diameter | ≤800mm (suitable for 300-800mm) |
Maximum Processing Length | 2-6m |
Main Reinforcement Specs | Φ10-Φ25mm HRB400E |
Spiral Reinforcement Specs | Φ5-Φ12mm |
Welding Method | Semi-Automatic CO₂ Shielded Welding |
Motor Power | 5-10kW |
Equipment Weight | 3-5 Tons |
Control Method | Simplified PLC Touch Screen |
Rural Infrastructure Projects: Used for processing steel cages for pile foundations of small rural road bridges and small water conservancy pumping stations. It solves the problems of "difficulty in hiring workers and inability to bring in equipment" at rural construction sites. A single unit can process 3-5 sections of steel cages (600mm in diameter × 4m in length) per day on average.
Municipal Micro-Projects: Suitable for the production of steel cages for pipe piles in urban rainwater pipelines and small sewage treatment plants. It can flexibly adjust the working position with the movement of the construction site, avoiding the round-trip transportation costs of large-scale equipment.
Prefabricated Small Components: Meets the needs of processing steel cages for prefabricated small pipe piles and prefabricated columns in landscape projects. It matches the production capacity of small prefabrication factories, avoiding cost waste caused by "overqualified large-scale equipment".
Emergency Repair Projects: In projects such as emergency road repair and small embankment reinforcement, it can quickly enter the site and start production. Equipment commissioning and steel cage processing can be completed within 24 hours, helping to advance the project rapidly.
![steel cage welding machine]( "steel cage welding machine")
Prioritize manufacturers that support "customized parameters". Equipment configurations can be optimized according to actual processing needs (e.g., fixed diameter and length) to further reduce costs.
Pay attention to the "portability details" of the equipment, such as whether it is equipped with universal wheels and a detachable frame, to facilitate transportation in narrow spaces.
Focus on inspecting the feeding mechanism and welding circuit during regular maintenance. Due to the flexible working environment of small-sized equipment, it is necessary to clean the debris on the feeding rollers monthly and test the stability of welding current quarterly to extend the service life of the equipment.
