The LYGH-800 Rebar Cage Rolling Machine is a new-generation rebar cage processing equipment jointly developed by Shandong Zhongji Luyuan Machinery and a university research team. Designed specifically to address pain points in the infrastructure sector such as low efficiency, poor precision, and high safety risks in traditional rebar cage processing, it has become a core processing equipment for projects including bridge pile foundations, subway tunnels, and high-rise building foundations, leveraging its core advantages of "fully automatic operation, high-precision control, and strong scenario adaptability".

I. Core Advantages: Reconstructing Efficiency and Quality Standards for Rebar Cage Processing

1. Efficiency Leap: 6-8 Times Capacity Increase and Significant Cost Reduction

• Traditional processing: A rebar cage with a diameter of 2 meters and a length of 12 meters requires 8-10 workers to operate continuously for 12 hours, and only 1-2 sets can be processed per day;

• LYGH-800 processing: Only 3 personnel (1 main operator + 2 auxiliary feeding workers) are needed to complete 1 set in 4 hours, and 4-5 sets can be processed per day (based on an 8-hour working system). Efficiency is directly increased by 6-8 times, and labor costs are reduced by more than 60%.

2. Strict Precision Control: ±1mm Positioning and Over 99.5% Welding Qualification Rate

• The positioning accuracy reaches ±1mm, far exceeding the ±5mm error standard of traditional manual work, ensuring the fit between the rebar cage and the pile foundation hole without the need for secondary adjustments;

• It automatically matches the welding current and speed to ensure that the penetration depth and fillet height of each welding point comply with the GB/T 12470 standard. The welding qualification rate is stably above 99.5%, avoiding potential safety hazards in the engineering structure from the source.

3. Intelligent Safety: IoT Management + Multiple Protections for Worry-Free Operation and Maintenance

• IoT module: Supports remote monitoring of equipment operation status, processing progress, and consumable usage through a mobile APP/computer background. It automatically alarms and pushes fault solutions when abnormalities occur, reducing downtime by 40%;

• Safety protection: Equipped with infrared safety light curtains, emergency stop buttons, and fully enclosed guardrails. The equipment automatically stops when operators approach dangerous areas, achieving zero risk of mechanical injury.

4. Low-Cost Operation and Maintenance: Modular Design and 30% Reduction in Maintenance Costs

Adopting a modular structure design, the core components have strong universality, allowing daily maintenance to be completed without professional personnel. At the same time, the equipment's energy consumption is optimized, saving 15% more electricity than similar equipment. The later maintenance cost is 30% lower than the industry average, resulting in significant cost-effectiveness for long-term use.

II. Technical Parameters: Adapting to Multi-Scenario Processing Needs

III. Application Scenarios: Covering the Entire Infrastructure Field

• Bridge Engineering: Processing of rebar cages for highway/railway bridge pile foundations, adapting to pile foundation designs of different diameters;

• Underground Engineering: Rebar cages for supporting structures of subway tunnels and comprehensive pipe corridors, meeting the requirements of long-length and high-precision processing;

• High-Rise Buildings: Rebar cages for cast-in-place piles in super high-rise building foundations, ensuring precise matching with the foundation structure;

• Water Conservancy Engineering: Rebar cages for the foundations of reservoir dams and water transmission pipelines, adapting to complex outdoor operating environments.

IV. Service Support: Full-Cycle Guarantee from Delivery to Operation and Maintenance

1. Customized Solutions: Adjust equipment processing parameters according to project needs and provide exclusive production process design;

2. On-Site Commissioning: Arrange engineers to conduct on-site installation and commissioning after equipment delivery to ensure immediate production;

3. Training Support: Provide special training for operators on numerical control systems, safe operation, and daily maintenance;

4. After-Sales Response: 24/7 online after-sales service, with rapid response to fault diagnosis and component replacement to ensure project progress.