With 10 years of in-depth accumulation in the steel bar processing equipment industry, we are a professional manufacturer dedicated to R&D, production and overall solutions for reinforcement processing. We don’t just supply single machines—we provide one-stop intelligent solutions tailored for global infrastructure projects, covering CNC steel bar bending machines, steel cage welding machines, hydraulic steel bar shear lines and other core equipment. Among our flagship products, the Automatic Rebar Cage Welding Workstation, developed independently with proprietary intellectual property rights, stands out as a game-changer in the field, redefining the standards of rebar cage welding with exceptional quality, intelligence and user-friendliness.
![Rebar Cage Welding Workstation]( "Rebar Cage Welding Workstation")
This state-of-the-art workstation is widely applied in key infrastructure projects such as subways, bridges, building construction, airports, highways, and foundation engineering. It is specifically designed to address the pain points of traditional manual welding—unstable quality, material waste, and heavy reliance on skilled labor—providing a reliable and efficient alternative for modern construction sites. Backed by our consistent R&D investment and industry insights, the equipment fully embodies our “quality first, innovation-driven” philosophy, integrating high precision, stability and cost-effectiveness into every component.
Superior welding quality is the core competitiveness of this workstation. Adopting advanced intermediate frequency inverter welding technology and a full-closed-loop control system, it achieves precise control over welding time, current, voltage and position, eliminating common defects such as insufficient welding, false welding and weld porosity that often occur in manual operations. The uniform weld penetration ensures the tensile strength of each joint exceeds industry standards, with a pass rate of over 99.8%. Meanwhile, the intelligent welding parameter matching algorithm optimizes the use of welding materials, reducing material waste by more than 15% compared to traditional manual welding. This not only lowers production costs but also lays a solid foundation for the structural safety of the entire project.
Intelligent operation and high automation level significantly enhance production efficiency. The system supports preset storage of more than 50 sets of rebar cage specification parameters, including cage diameter, length, main reinforcement spacing and stirrup density. During processing, workers only need to call the pre-stored data on the 10-inch high-definition touch screen and initiate one-key operation—no professional programming skills are required. Even new operators can master the operation after 2 hours of systematic training, effectively solving the labor shortage and skill gap in the construction industry. The assembly line working mode integrates automatic feeding, positioning, welding and shaping, realizing seamless connection of the entire process. A single workstation can process 8-12 sections of 12-meter rebar cages per shift (8 hours), which is 5-8 times the efficiency of manual welding teams.
The workstation also excels in quality traceability and management, greatly reducing the workload of project supervision. In traditional manual rebar cage production, supervisors have to conduct on-site inspections almost daily to ensure compliance with specifications, which is time-consuming and labor-intensive. After adopting our automatic welding workstation, the intelligent control system automatically monitors and records the entire welding process in real time—including welding parameters, processing time, and joint quality. All data is encrypted and stored, supporting real-time query and traceability. In case of abnormal parameters, the system will immediately issue an audible and visual alarm and stop operation, ensuring stable and consistent processing quality. This not only reduces the supervision burden but also provides reliable data support for project acceptance.
User-centric design runs through the entire development process, with full consideration of safety, comfort, simplicity and convenience. The workstation is equipped with multiple safety protection devices, including emergency stop buttons, overload protection, and anti-pinch sensors, forming a comprehensive safety barrier for operators. The low-noise design (below 75dB) and ergonomic operation platform improve the working environment, reducing operator fatigue during long-term work. Additionally, the modular structure facilitates daily maintenance and component replacement, and our professional after-sales team provides 48-hour on-site service and regular maintenance guidance, ensuring continuous and stable operation of the equipment.
As a reliable partner for reinforcement processing, we provide more than just high-quality equipment. Beyond the Automatic Rebar Cage Welding Workstation, we offer one-stop intelligent solutions covering the entire reinforcement processing chain—from CNC bending and hydraulic shearing to automatic welding. We accompany our customers through every stage of project construction, including product customization based on project drawings, on-site installation and commissioning, technical training, and lifelong after-sales support. Our equipment has been widely used in global infrastructure projects, winning unanimous recognition from customers for its stable performance and thoughtful service.
In the era of accelerated construction industrialization, we will continue to deepen core technology R&D, optimize product performance, and strive to provide more intelligent, efficient and environmentally friendly reinforcement processing solutions for global customers. Let’s join hands to empower infrastructure projects with professional technology and reliable quality!
