Full-Process Intelligent Steel Cage Welding Workstation
Efficiency Breakthrough: After adopting the workstation in an expressway project, the daily output increased from 3 units (manual) to 15 units; 800 steel cages were completed in 3 months, 1 month ahead of schedule;
Cost Savings: An urban rail transit project reduced 6 welding workers, saving over 1.2 million RMB in annual labor costs and approximately 300,000 RMB in annual weld repair material costs;
Industry Recognition: Currently serving 15 infrastructure enterprises and applied in key projects across 12 provinces in China.
I. Core Product Value: Solving Three Major Pain Points in Infrastructure Welding
The welding time for a single 12-meter steel cage is reduced from 8-10 hours to 0.5 hours;
The weld qualification rate is increased from 85% to 99.8%;
Labor costs for a single project are cut by more than 3 million yuan.
It has become an "efficiency engine" for infrastructure projects such as high-speed railways, expressways, and urban rail transit.
Energy Consumption: Total power of 55kW, 15% more energy-efficient than similar equipment; daily electricity cost (8 hours) is approximately 400 RMB;
Installation Cycle: Standardized installation process, with commissioning and put-into-operation completed within 7 days;
Adaptation Range: Steel cage diameter Φ600-Φ3000mm, length 6-24 meters; supports customized circular, square, and polygonal cross-sections;
Operation Threshold: Touchscreen + graphical interface; ordinary workers can operate independently after 2 days of training.
![Steel Cage Welding Workstation]( "Steel Cage Welding Workstation")
Pre-Sales: Free provision of site planning drawings (including water and electricity layout) and equipment selection plans; customized configuration based on project capacity requirements;
In-Sales: Deployment of 3 engineers for on-site commissioning; simultaneous provision of operation and maintenance training; distribution of Equipment Operation and Maintenance Manual;
After-Sales: 24-hour hotline response; on-site maintenance within 12 hours; 1-year warranty for core components (robots, motors); lifelong spare parts supply;
Upgrades: Free upgrades of AI intelligent quality inspection (automatic identification of weld defect types) and digital twin (3D simulation of production process) functions within 3 years after purchase.
Efficiency Breakthrough: After adopting the workstation in an expressway project, the daily output increased from 3 units (manual) to 15 units; 800 steel cages were completed in 3 months, 1 month ahead of schedule;
Cost Savings: An urban rail transit project reduced 6 welding workers, saving over 1.2 million RMB in annual labor costs and approximately 300,000 RMB in annual weld repair material costs;
Industry Recognition: Currently serving 15 infrastructure enterprises and applied in key projects across 12 provinces in China.
