800mm Steel Cage Rolling Welding Machine

800mm Steel Cage Rolling Welding Machine

Engineer high-strength, precision steel cages for infrastructure projects with our 800mm Steel Cage Rolling Welding Machine—a robust, automated solution designed for efficiency, durability, and ease of operation. Ideal for highway, railway, and civil engineering applications, this machine combines advanced PLC control, adaptive feeding mechanisms, and wear-resistant components to deliver consistent, high-quality cage fabrication.

Core Features for Automated Cage Production

1. Intelligent PLC Control System

• Integrated PLC + touch screen + inverter enables precise programming of cage dimensions, welding speed, and wire spacing.

• Real-time monitoring of production data (e.g., cage length, wire tension) ensures accuracy and reduces manual errors by 90%.

• Automatic wire feeding mechanism allows seamless adjustment of wire spacing (±2mm error tolerance) during operation, ensuring uniform cage density and superior molding quality for (main bars) and  (winding wires).

• Frequency-controlled dragging mechanism ensures stable, low-vibration cage movement with ±1mm running accuracy, critical for long cages (up to 12m) in deep foundation piles.

• Multiple automatic hydraulic feed rollers support the cage during rolling, counteracting deformation from self-weight and ensuring straightness in 800mm-diameter cages and beyond.

• Built-in automatic feeding device reduces manual handling, enabling quick loading of main bars (Φ16–50mm) and winding wires (Φ5–16mm)—boosting productivity by 50% compared to traditional methods.

• Template ring + catheter combination allows fast replacement of cage molds, adapting to different main bar counts and diameters within minutes—ideal for mixed-production environments.

• High-strength alloy straightening systems resist wear and deformation, extending the lifespan of critical parts (e.g., rollers, guides) by 50% even under continuous heavy use.

Technical Specifications

Ideal Applications

• Highway & Railway Bridges: Fabricating cages for pile foundations, pier columns, and viaducts.

• Metro & Tunnel Projects: Producing cages for diaphragm walls and tunnel lining segments.

• Water Conservancy & Power Plants: Constructing cages for dam foundations, offshore structures, and wind turbine bases.

• Precast Concrete Plants: Mass-producing standardized cages for modular building components.

Why Choose Our Rolling Welding Machine?

• Labor Efficiency: Reduces manual labor by 70%, with a 3-person team capable of producing 20+ cages daily.

• Cost Savings: Low-maintenance design and long-lasting alloy components cut operational costs by 30%.

• SEO-Optimized Keywords: "PLC cage welding machine", and "800mm steel cage fabrication" to attract global contractors.

• Custom Support: Tailor cage dimensions, wire spacing, and welding parameters to meet project-specific requirements (e.g., seismic design codes).

Quality Assurance

• 100% Pre-Shipment Testing: Includes cage straightness checks, weld strength tests (≥110% of base material), and full-system functionality verification.

• 2-Year Warranty: Covers PLC, inverter, and hydraulic components, with 24/7 remote technical support.

Upgrade your steel cage production with the 800mm Steel Cage Rolling Welding Machine—where automation, precision, and durability converge to build the foundation of tomorrow’s infrastructure. Contact us today to discuss how this machine can streamline your fabrication process.

Pre-sale Service
1. According to your requirements to help you design a reasonable solution,choose a reasonable equipment .

2.In-depth explanation of customer service scheme by design experts.

Sale Service
1. Provide the video to help you to learn about how the device works.
2.Help you to know the details of the Key parts and our advantage.

After-sales Service
1. Guarantee for One year.
2. Quality problem, we will send you the accessories.
3. Free repair whole using life (without the freight and accessories charge)
4.24 hours maintenance response: timely feedback within 24 hours after acceptance of maintenance service.
5. Customer can enjoy lifelong value maintenance.
6. Professional and international experienced after-sales service team.

Customer Photos

Certifications

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