1. control system: PLC, touch screen, inverter. 2. automatic wire feeding mechanism, the spacing can be adjusted online, the error is small, high molding quality. 3. frequency control drag cage institutions, high running accuracy. 4. with more automatic hydraulic feed rollers, to prevent steel cage deformation due to its own weight. 5. equipped with automatic feeding device, easy to operate and improve efficiency. 6. template using the template ring plus catheter combination, can be quickly replaced and transform the quantity of main steel cage wire . 7. straightening systems are made of high strength alloy material, high strength, anti-wear and improve the life of wearing parts
Welcome to the world of the 2500mm Steel Cage Roll Welding Machine – an advanced equipment meticulously designed for large-scale steel cage manufacturing. With its superior control system, high-efficiency automation, and durable structural design, this machine excels in steel cage processing for construction, bridges, and other engineering fields, bringing unprecedented convenience and productivity to your production line.
Core Advantages
1. Intelligent Control System for Precision and Ease
Equipped with an advanced PLC control system and an intuitive touch screen interface, it enables precise programming and real-time monitoring of the welding process. Users can easily set parameters via the touch screen to control the entire welding flow, reducing manual operation complexity. Paired with a high-performance inverter, it flexibly adjusts operation speed according to different welding requirements, ensuring stable and reliable welding processes that enhance quality. The perfect integration of PLC, touch screen, and inverter creates an intelligent, precise control system that forms the foundation for efficient production.
2. Automatic Wire Feeding Mechanism for Quality Assurance
Featuring an innovative automatic wire feeding mechanism with online spacing adjustment capability, it allows real-time precise spacing adjustments during welding based on specific steel cage specifications. With minimal error, this ensures each wire is accurately welded to the designated position, guaranteeing high 成型 quality (molding quality) with stable structures and precise dimensions that meet strict engineering standards. Whether for general construction or large bridge projects, our machine delivers high-quality steel cages you can trust.
3. Frequency-Controlled Cage Drag Mechanism for Stable Operation
The advanced frequency-controlled cage drag mechanism ensures exceptional running accuracy. Through precise frequency adjustment, it achieves smooth cage movement with reduced vibration and deviation, maintaining stable positioning and posture of the steel cage during welding. This high-precision performance improves welding consistency and reliability while minimizing quality issues caused by unstable operation, providing a solid guarantee for your production.
4. Automatic Hydraulic Feed Rollers to Prevent Deformation
Multiple automatic hydraulic feed rollers effectively prevent steel cage deformation caused by self-weight. Hydraulically driven, these rollers automatically adjust supporting force according to the cage's weight and size, providing uniform support to maintain optimal shape during welding and transportation. Whether for long-distance conveying or prolonged processing, it ensures structural stability and avoids material waste/quality risks from deformation.
5. Automatic Feeding Device for Efficiency Boost
The user-friendly automatic feeding device streamlines the loading process and enhances productivity. Simply place raw materials in the designated position – the machine completes feeding automatically, reducing labor intensity and manpower costs. Its precise positioning function ensures accurate material delivery, eliminating production delays/quality issues from manual feeding errors and enabling smoother, more efficient operations.
6. Quick-Change Template System for Flexibility
The template uses an innovative combination of template rings and guide tubes, enabling rapid replacement and flexible adjustment of main steel cage wire quantities. When switching between different cage specifications, simply replace template rings and adjust guide tube numbers to adapt to new requirements, significantly reducing changeover time. This enhances equipment versatility and production flexibility, making it ideal for both small-scale custom orders and large-volume mass production.
7. High-Strength Straightening System for Longevity
The straightening system is constructed from high-strength alloy materials, offering excellent wear resistance and extended service life for vulnerable parts. Withstanding high stress and friction during steel straightening, it maintains stable straightening performance to ensure steel linearity meets standards. This high-quality system reduces maintenance costs and boosts productivity, keeping your equipment in optimal condition.
Application Areas
Widely used in steel cage manufacturing for construction projects, bridge building, metro tunnels, water conservancy projects, and other large-scale engineering fields – your reliable partner for delivering high-quality steel cage products.
Conclusion
The 2500mm Steel Cage Roll Welding Machine stands out as the ideal choice in the steel cage manufacturing industry, combining intelligent control, efficient automation, durable design, and flexible adaptability. We are committed to providing high-quality equipment and excellent service to help elevate your production efficiency and product quality to new heights. If you're interested in our product, contact us today for detailed technical consultation and customized solutions.
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PRODUCTS CASE
Our Company
Our Service
Pre-sale Service 1. According to your requirements to help you design a reasonable solution,choose a reasonable equipment .
2.In-depth explanation of customer service scheme by design experts.
Sale Service 1. Provide the video to help you to learn about how the device works. 2.Help you to know the details of the Key parts and our advantage.
After-sales Service 1. Guarantee for One year. 2. Quality problem, we will send you the accessories. 3. Free repair whole using life (without the freight and accessories charge) 4.24 hours maintenance response: timely feedback within 24 hours after acceptance of maintenance service. 5. Customer can enjoy lifelong value maintenance. 6. Professional and international experienced after-sales service team.
