Rebar Cage Roller Welding Machine Supplier
The rebar cage roller welding machine integrates feeding, positioning, welding, and forming into one fully automated process, requiring only 1 operator to supervise the entire production line.
High Efficiency & Productivity: Large-diameter cage segments can be finished in 15-20 minutes.
Precision Control & Stable Quality: Adopting PLC intelligent control and servo motor drive, the machine ensures precise control of stirrup spacing (error ±1mm), welding angle, and cage diameter.
Wide Applicability & Customization: The rebar cage welding machine processes longitudinal rebars (φ12mm-φ32mm) and stirrups (φ4mm-φ16mm), producing cages with diameters φ200mm-φ2500mm and lengths up to 30m. Customizable specs meet diverse project requirements.
2. Key Features
Fully Automated Integration: The rebar cage roller welding machine integrates feeding, positioning, welding, and forming into one fully automated process, requiring only 1 operator to supervise the entire production line. It eliminates manual intervention, reducing human errors and improving production continuity.
High Efficiency & Productivity: Equipped with dual welding heads or robot welding systems, the rebar cage roller welding machine completes continuous welding of longitudinal rebars and spiral stirrups in one step, with a production efficiency 6-10 times higher than manual fabrication. Large-diameter cage segments can be finished in 15-20 minutes.
Precision Control & Stable Quality: Adopting PLC intelligent control and servo motor drive, the machine ensures precise control of stirrup spacing (error ±1mm), welding angle, and cage diameter. High-quality chrome zirconium copper welding electrodes guarantee uniform, firm welding and reduce wear.
Wide Applicability & Customization: The rebar cage roller welding machine processes longitudinal rebars (φ12mm-φ32mm) and stirrups (φ4mm-φ16mm), producing cages with diameters φ200mm-φ2500mm and lengths up to 30m. Customizable specs meet diverse project requirements.
Durable & Easy Maintenance: Made of high-strength structural steel, the main frame has strong torsion resistance and no deformation during long-term continuous operation. Modular design allows easy disassembly, maintenance, and replacement of wearing parts, with an extremely low failure rate.
Smart Operation & Safety: Equipped with a PLC touch screen for easy parameter setting, storage, and quick adjustment. Complete safety protection systems, including emergency stop buttons and protective covers, ensure safe operation for operators.
Energy-Saving & Cost-Effective: Optimized welding circuit design reduces energy consumption by 15% compared to similar products. Lower labor input, material loss, and maintenance costs significantly cut the overall production cost for buyers.
3. Technical Specifications
Specification Item | Parameter |
|---|---|
Model | LYGH-1500 / 2000 /2500 |
Longitudinal Rebar Diameter | φ12mm - φ40mm |
Stirrup Diameter | φ6mm - φ16mm |
Cage Diameter | φ300mm - φ2500mm (customizable) |
Cage Length | 1m - 30m (customizable) |
Production Capacity | 1-2 cages/hour (standard model |
Power Supply | 380V, 3-phase, 50/60Hz |
Total Power | 18KW - 30KW |
Machine Weight | 5000kg - 12000kg |
Overall Dimensions (L×W×H) | 12000×1800×2200mm - 32000×2200×2800mm |
Welding Standard | EN ISO 17660, GB 1499.2 |
4. Applications
Bridge Construction: The rebar cage roller welding machine is widely used in the production of reinforcement cages for bridge piers, abutments, and beam foundations. Its high precision ensures the structural stability of bridges, adapting to the strict requirements of highway and railway bridge projects.
High-Speed Rail & Metro Infrastructure: For high-speed rail viaducts, metro stations, and tunnel linings, the machine produces standardized reinforcement cages that meet the seismic and load-bearing requirements of large-scale transportation projects, improving construction efficiency and safety.
Building Foundations: Suitable for residential, commercial, and industrial building foundations, including bored pile cages and cast-in-place pile cages. The machine’s customizable specs adapt to different foundation depths and load requirements.
Precast Concrete Production: Precast plants rely on the rebar cage roller welding machine to produce large quantities of standardized reinforcement cages for precast piles, wall panels, and beams, realizing mass production and reducing production cycles.
Water Conservancy & Hydropower Projects: Used in the production of reinforcement cages for dams, sluices, and water pipelines, the machine’s corrosion-resistant design and stable performance adapt to harsh construction environments.
5. Why Choose Us
Superior Quality & Certification: Our rebar cage roller welding machines are manufactured in strict accordance with international standards, passing CE, ISO 9001, and SGS certifications. Each machine undergoes 72-hour continuous operation testing before delivery to ensure stable performance.
Customization Capability: We offer fully customized solutions based on your project requirements, including cage size, rebar specifications, and production capacity. Our R&D team can develop exclusive models to meet your specific needs.
Global After-Sales Service: We have a professional after-sales team covering 50+ countries, providing 24/7 technical support, on-site installation, commissioning, and operator training. We also supply original spare parts with a 2-year warranty and lifelong maintenance service.
Cost-Effective Pricing: As a direct manufacturer, we eliminate middlemen, offering competitive factory prices while ensuring high quality. Our machines help you reduce labor costs by 70% and material loss by 10%, quickly recovering investment.
Timely Delivery: We have a large inventory of standard models, with a delivery time of 7-15 days. Custom models are delivered within 30-45 days, ensuring your project progress is not delayed.
