Automatic Cage Welding Center
1.Fast Welding Speed: Each main reinforcement welds in under 35 seconds.
2.Stable Quality: Mechanized operation ensures consistent, long-term quality, unaffected by human factors.
3.Versatile Design Compatibility: Accommodates various reinforcement specifications without affecting cage design or site operations.
4.Easy Operation: User-friendly design for seamless handling, installation, and production, suitable for both factory and site-based operations.
5.Fully Automated Welding: Boosts efficiency, reduces manual labor, and enhances welding quality for superior steel cages.
Product Description
The automatic reinforcement cage welding center is a high-efficiency, fully automated steel cage welding solution developed with independent intellectual property rights. It is ideal for applications in subways, bridges, buildings, airports, highways, and foundations. The system features automatic feeding, detection, positioning, welding, and unloading processes, eliminating human intervention during welding.
With welding times as low as 35 seconds per main reinforcement and 20 minutes for a 9-12 meter steel cage, it significantly boosts productivity. The welding process is precise, ensuring reliable quality and minimal material waste. The system supports multiple steel cage specifications and features easy-to-use touch screen controls for quick operation. Real-time monitoring ensures consistent and stable processing quality, meeting all specification requirements.
Parameters
Serial number | denomination | parameter |
1 | Device Model | LYQZD-GJL02 |
2 | Device Name | Automatic Reinforcement Cage Welding Center |
3 | Rebar cage dimeter | φ 1200m-φ2500mm |
4 | Diameter of main reinforcement cage | φ 18mm-φ32mm |
5 | Rebar cage diameter | φ8mm， φ 10mm， φ 12mm， φ 14mm, |
6 | Main reinforcement type of steel cage | Single main reinforcement, (double main reinforcement-customizable) |
7 | Steel Cage Wire Wrap Type | Single winding and double winding |
8 | Rebar cage spacing | 70mm-300mm |
Product Features
User-Friendly Interface: Simplified, intuitive input system for quick setup (e.g., steel cage diameter, winding diameter, number of bars, welding time).
Optimized for Efficiency: One-key automatic operation with automatic welding and testing, reducing manual intervention.
Safety & Simplicity: Clear separation of input settings, operational permissions, and parameter adjustments to avoid errors and ensure easy operation.
24/7 Operation: Designed for continuous, uninterrupted work, significantly boosting production efficiency.
Reduced Labor Intensity: No need for constant supervision, allowing operators to focus on other tasks.
Low Skill Requirements: Easy for workers to master in minutes, minimizing training time and reducing misoperation risks.
High Production Efficiency: Improves construction quality and reduces costs by streamlining operations and enhancing automation.
Quality Assurance: Ensures accurate welding and testing with real-time monitoring for reliable results.
Equipment Use Environment and Conditions
No. | Name | Parameter Attribute |
1 | Power supply | 380V±10%, 50Hz±1, 3-phase 5-wire system |
2 | Ambient temperature | -10-60°C
|
3 | Humidity | ≤85%
|
4 | Continuous working time | ≤24h
|
5 | Power Equipment power: | 30KW; welding power: 100KW
|
6 | Compressed gas pressure | ≥0.6MPa
|
7 | Shielding gas Mixed gas | (80%Ar+20%CO2)
|
8 | Welding wire | 1.2mm welding wire |
Factory Show
Honors and Qualifications
