CNC Inclined-Plane Rebar Bending Center
1. Automated Loading and Unloading, Freeing Up Manpower
During the processing of traditional vertical bending centers, operators spend significant time and effort picking up and placing rebars, and sometimes even require two people to collaborate. The inclined-plane (also called horizontal) CNC rebar bending center, equipped with an automatic feeding rack mechanism and an automatic manipulator device, realizes automatic rebar separation, feeding, length fixing, and transition rod discharging. The entire production process can achieve fully automated operations, greatly reducing the labor intensity of workers.
2. Leap Forward in Precision and Efficiency
The equipment adopts a fully precision servo system and rack-and-pinion transmission, ensuring accurate movement and positioning of the machine head. The bending angle error can be controlled within ±1°, and the length error does not exceed ±1mm. It can bend multiple rebars at one time, with a production efficiency more than 10 times that of traditional equipment.
3. Durable, Built for High-Intensity Operations
The bending spindle is designed with splines and made of alloy steel through special processes, featuring high strength, wear resistance, and a long service life. The bending panel is designed with a high-strength plate to extend its service life.
4. Intelligent Operation, One-Click Forming
It adopts a PLC control system and touchscreen operation, with a built-in powerful graphic database that can store hundreds of processing graphics. The operation is simple, and users can learn to use it within one hour.
Product Details
The CNC inclined-plane rebar bending center is a revolutionary piece of equipment in the modern rebar processing field. Through automated and intelligent production methods, it is profoundly transforming the efficiency and precision standards of traditional rebar processing.
Core Advantages: Why Choose the CNC Inclined-Plane Rebar Bending Center
1. Automated Loading and Unloading, Freeing Up Manpower
During the processing of traditional vertical bending centers, operators spend significant time and effort picking up and placing rebars, and sometimes even require two people to collaborate. The inclined-plane (also called horizontal) CNC rebar bending center, equipped with an automatic feeding rack mechanism and an automatic manipulator device, realizes automatic rebar separation, feeding, length fixing, and transition rod discharging. The entire production process can achieve fully automated operations, greatly reducing the labor intensity of workers.
2. Leap Forward in Precision and Efficiency
The equipment adopts a fully precision servo system and rack-and-pinion transmission, ensuring accurate movement and positioning of the machine head. The bending angle error can be controlled within ±1°, and the length error does not exceed ±1mm. It can bend multiple rebars at one time, with a production efficiency more than 10 times that of traditional equipment.
3. Durable, Built for High-Intensity Operations
The bending spindle is designed with splines and made of alloy steel through special processes, featuring high strength, wear resistance, and a long service life. The bending panel is designed with a high-strength plate to extend its service life.
4. Intelligent Operation, One-Click Forming
It adopts a PLC control system and touchscreen operation, with a built-in powerful graphic database that can store hundreds of processing graphics. The operation is simple, and users can learn to use it within one hour.
Technical Analysis: The Hardcore Strength Behind Outstanding Performance
The core technical parameters of the CNC inclined-plane rebar bending center determine its outstanding performance. The following table clearly shows the key technical indicators of the equipment:
| Technical Parameters | Specific Indicators |
|---|---|
| Rebar Diameter Range | φ10mm - φ40mm |
| Bending Angle Range | 0° - 180° (bidirectional bending) |
| Length Precision | ±1mm |
| Bending Angle Precision | ±1° |
| Machine Head Movement Speed | ≥1 m/s |
| Bending Speed | Approximately 60°/s - 72°/s |
| Average Power Consumption | Approximately 5KW/H |
In addition to the core parameters in the table, some design details are also crucial:
1. Flexible Meshing and Discharging Design
The traveling mechanism of the bending machine head adopts a rack-and-pinion flexible meshing design, which solves the problem of incomplete meshing caused by manufacturing errors, ensuring stable movement and accurate positioning. Automatic rebar discharging hooks are installed at the left and right bending machine heads and clamps. Even when processing longer rebars, automatic discharging can be realized, further reducing manual intervention.
2. Wide-Range Graphic Processing Capability
The software has powerful functions. It can not only bend conventional shapes but also process complex graphics with up to a dozen angles. Through customized forming wheels, even special components such as horseshoe-shaped rebars can be formed in one go, meeting diverse construction needs.
Application Scenarios: From Mega-Projects to Daily Construction
The high efficiency and high precision of the CNC inclined-plane rebar bending center make it an indispensable rebar processing tool in multiple fields:
1. Large-Scale Infrastructure Construction
In the construction of box girders and cap beams for projects such as high-speed railways, expressways, large bridges, and tunnels, a large number of rod-shaped rebars of various shapes are required. This equipment can perfectly meet the needs of mass and standardized production.
2. Construction and Urban Development
It is used for bending the main framework rebars in concrete structures such as high-rise buildings and underground pipe corridors, ensuring the structural strength of the building main body.
3. Rebar Distribution Centers
For large-scale rebar distribution centers, this equipment can be used in conjunction with CNC rebar cutting production lines, sawing production lines, etc., to form an efficient rebar processing assembly line and realize large-scale production.
Purchasing Guide: How to Select the Right Equipment
1. Clarify Your Own Needs
First, based on the rebar specifications you usually process (such as diameter, complexity of bending shapes, daily processing volume), check whether the processing range and technical parameters of the equipment match.
2. Focus on Core Configurations
Pay attention to the core configurations of the equipment, such as the control system (e.g., PLC brand), servo motor, transmission method (rack-and-pinion is preferred), and material of key components (e.g., whether the spindle is made of alloy steel). These are the cornerstones of the long-term stable operation of the equipment.
3. Evaluate the Degree of Automation
Confirm whether the automated functions of the equipment meet your expectations, such as automatic feeding, automatic material separation, and automatic discharging. This is directly related to how much labor cost can be saved.
4. Value Manufacturer Strength and Services
Choose manufacturers with independent R&D capabilities and a good reputation, and understand their after-sales service policies to ensure timely technical support and spare parts supply.
With its high degree of automation, excellent processing precision, amazing production efficiency, and significant labor-saving effect, the CNC inclined-plane rebar bending center has become the preferred equipment for the upgrading of modern construction. It is hoped that the above introduction will help you fully understand this product and provide valuable references for your equipment selection. If you are planning a specific rebar processing project and want to know how different models of inclined-plane bending centers can meet your specific needs, please provide more information, and we can offer you a more in-depth analysis.
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